Manufacturing

Experienced with state-of-the-art equipment

We offer you:

Advice and service:

  • Tell us what you need, we shall listen.
  • We will give you tips on how best to complete your project
  • You will benefit from our experience with gearing technology
  • We shall send you an unbinding quotation at no charge
  • And we’ll treat the parts you send us as if they were our own

Designing gears:

  • We use the parts you send us to determine the original gearing data
  • Our cutting-edge software lets us recreate the gears according to modern standards
  • The gears are optimised for smooth running and durability
  • We check and calculate your preferred gear ratio/modifications
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Preparation of drawings:

  • We meticulously measure your sample parts
  • You will benefit from the highly precise measurement equipment such as our 3-D measuring machine or the gear measuring machines produced by Klingelnberg, which are installed in air conditioned rooms
  • Once the measurements are taken, we use our 3-D CAD system to produce the manufacturing drawings, which we then double check.

Manufacturing:

  • we produce everything ourselves in our factory in Bremen, apart from standardised parts such as seals, screws or bearings
  • We only use high-quality, gear-optimised materials
  • Our manufacturing standards are nothing short of excellent
  • Our manufacturing systems can accommodate batches of one and are ideal for small production runs
  • The production control tool FELIOS ensures stringent adherence to delivery schedules.

Modern machinery

Our modern machinery is equipped for the following work

  • sawing
  • milling (5-axes)
  • turning (with rotating tools)
  • gearing (bevel and spur gears etc.)
  • grinding, inside and outside
  • profile grinding, inside and outside
  • gear grinding (bevel and spur gears etc.)
  • levelling
  • eroding
  • signing
  • lapping

Quality management:

  • Complete in-process quality control during each stage of work
  • Traceability of individual production steps
  • Final inspection before shipping
  • Precision measurement of the installation dimensions with wear pattern inspection

100% vertical range of manufacture

Heat treatment in our own hardening shops in Bremen and Hamburg:

  • Immense experience in the heat treatment of complex gear parts
  • We use spectral analysis and hardness measurement technology to determine the precise material composition and state of the sent parts

Practically all heat treatment procedures are possible:

  • Case hardening/carburization
  • Hardening/tempering
  • Gas nitriding
  • TAN-Ox
  • Soft nitriding (QPQ)
  • Vacuum hardening
  • Inductive hardening
  • Stress relief heat treatment

Your contact Jörg Pohlmann
Ansprechpartner Jörg Pohlmann
Telephone

Let us know your wishes. We look forward to hearing from you:

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